Research on ultrasonic synchronous detection method for material residual stress and thickness

Capa

Citar

Texto integral

Acesso aberto Acesso aberto
Acesso é fechado Acesso está concedido
Acesso é fechado Acesso é pago ou somente para assinantes

Resumo

Being limited to the different transmission and reception modes and detection signals of the critical refracted longitudinal wave method for stress measurement and the perpendicular incident echo method for thickness measurement, it is necessary to use different probes and equipments when simultaneously measuring stress and thickness. For this difficulty, the acquisition frequency and the number of bits are taken as the research object to realize the optimization of the echo signal. By combining FEM simulations with Comsol software with experimental research, the effects of probe incidence angle, probe spacing, and temperature on ultrasonic waves are investigated, and the relationship between probe spacing and the stress coefficient of measured component (K) is analyzed. A novel ultrasonic synchronous detection method for residual stress and thickness is proposed. This method is based on an integrated transmit-receive probe with oblique incidence, utilizing critical refracted longitudinal wave (LCR wave) for stress detection and synchronously generated transverse waves for thickness measurement. For the first time, a formula for ultrasonic thickness measurement based on inclined incidence is derived. Using self-developed equipment, ultrasonic testing experiments on step test block and cantilever beam loading device were conducted to verify the accuracy and precision of the proposed synchronous detection method for stress and thickness. This method has significant application prospects in the inspection or online monitoring of pressure vessels concerned with fatigue and corrosion performance.

Sobre autores

Wentong Zhao

1Shanghai Institute of Technology

Autor responsável pela correspondência
Email: zb521a@sina.com
República Popular da China, 201418 Shanghai

Bing Zhou

Shanghai Institute of Technology; Suzhou Aisierti Technology Co., Ltd

Email: zb521a@sina.com
República Popular da China, 201418 Shanghai

Wenrui Bai

Shanghai Institute of Technology

Email: zb521a@sina.com
República Popular da China, 201418 Shanghai

Zhanyong Wang

Shanghai Institute of Technology

Email: zb521a@sina.com
República Popular da China, 201418 Shanghai

Bibliografia

  1. Jinyao D., Kai S., Wenyu X., Guangming J., Chuang S. Application of Alternating Current Stress Measurement Method in the Stress Detection of Long-Distance Oil Pipelines % // J. Energies. 2022. V. 15 (14). P. 4965—4965. https://doi.org/10.3390/EN15144965
  2. Zhao Wei. Research on Stress Detection Methods of Steel Structures Using Critically Refracted Longitudinal Waves Ultrasonic Method // Sichuan Building Science Research. 2023. V. 49 (02). P. 58—66. https://doi.org/10.19794/j.cnki.1008-1933.2023.0021
  3. Chaki S., Ke W., Demouveau H. Numerical and experimental analysis of the critically refracted longitudinal beam // Ultrasonics. 2013. V. 53 (1). P. 65—69. https://doi.org/10.1016/j.ultras.2012.03.014
  4. Yu Wenguang, Li Yukun, Zhang Mengxian et al. Quantitative Analysis of Main Influencing Factors in Measuring Pipeline Stress Using Ultrasonic Method // Nondestructive Testing. 2019. V. 41 (8). P. 11—15. https://doi.org/10.11973/wsjc201908003
  5. Nicolás P. Y. M. M., Flávio B. et al. Self-compensation methodology for ultrasonic thickness gauges // Ultrasonics. 2023. P. 135107105—107105. https://doi.org/10.1016/J.ULTRAS.2023.107105
  6. Rose L.J. Ultrasonic Guided Waves in Solid Media. Cambridge University Press, 2014. P. 06—15. https://doi.org/10.1017/CBO9781107273610
  7. Song Wentao, Pan Qinxue, Xu Chunguang et al. Residual Stress Nondestructive Testing for Pipe Component Based on Ultrasonic Method / 2014 Far East Forum on Nondestructive Evaluation/Testing: New Technology&Application. 2014. P. 163—167. https://doi.org/10.1109/FENDT.2014.6928254
  8. He Jingbo. Absolute Axial Stress Detection Method of Steel Components Based on Ultrasonic Method. Harbin Institute of Technology, 2020. https://doi.org/10.27061/d.cnki.ghgdu.2020. 005113
  9. Hou Huaishu, Fang Xinchong, Zhang Runze et al. Thin-walled metal round straight seam welded pipe residual stress ultrasonic testing // Manufacturing technology and machine tools. 2022. No. 02. P. 126—130. https://link.cnki.net/doi/10.19287/j.cnki.1005-2402.2022.02.023
  10. Shuai Zhuming, Jia Guangming, Cheng Zhiqiang. Calibration and Analysis of Ultrasonic Stress Coefficient Based on Finite Element Simulation // APPLIED ACOUSTICS. 2024. V. 43 (02). P. 461—468. https://doi.org/10.11684/j.issn.1000-310X.2024.02.026
  11. Yu Wenguang. Research on Key Technologies of Ultrasonic Non-Destructive Testing for Pipeline Stress. China University of Petroleum (East China), 2019. https://doi.org/10.27644/d.cnki.gsydu.2019.000621
  12. Guo Mocheng. Research and Correction of Stress Detection Influencing Factors Based on Critical Refraction Longitudinal Wave Method. Sichuan Agricultural University, 2021. https://doi.org/10.27345/d.cnki.gsnyu.2021.000437
  13. Yang Shunmin, Mingquan Wang, Lu Yang. Investigation of Uncertain Factors on Measuring Residual Stress with Critically Refracted Longitudinal Waves // Applied Sciences. 2019. V. 9. No. 3. P. 485. https://doi.org/10.3390/app9030485
  14. Egle D.M., Bray D.E. Measurement of acoustoelastic and third-order elastic constants for rail steel // J. Acoust. Soc. Am. 1 September 1976. V. 60 (3). P. 741—744. https://doi.org/10.1121/1.381146
  15. Yang Shunmin. Research on Key Influencing Factors of Residual Stress Detection by Critical Refraction Longitudinal Wave. North University of China, 2019. https://doi.org/10.27470/d.cnki.ghbgc.2019.000005
  16. Jia D., Bourse G., Chaki S. et al. Investigation of Stress and Temperature Effect on the Longitudinal Ultrasonic Waves in Polymers // Research in Nondestructive Evaluation. 2014. V. 25 (1). P. 20—29. https://doi.org/10.1080/09349847.2013.820371
  17. Pan Qinxue, Shao Sing, XIAO Dingguo et al. Research on Ultrasonic testing method of Bolt tightening Force Based on Form factor // Acta Armmarii. 2019. V. 40 (04). P. 880—888. https://doi.org/10.3969/j.issn.1000-1093.2019.04.024
  18. Niu Xiaochuan, Zhu Liqiang, Yu Zujun et al. Seamless rail the effect of temperature on the stress of nonlinear ultrasonic testing in the // Acta. 2019. V. 44 (02). P. 241—250. https://doi.org/10.15949 / j.carol carroll nki. 0371-0025.2019.02.011
  19. Zhang Y.C. Study on the influence of temperature effect on ultrasonic Testing of axial stress of steel members. Harbin Institute of Technology, 2022. https://doi.org/10.27061/ d.cnki.ghgdu.2022.001344

Arquivos suplementares

Arquivos suplementares
Ação
1. JATS XML
Baixar

Declaração de direitos autorais © Russian Academy of Sciences, 2024